Product Overview
· The High-Speed ​​Automatic Flatbread Stacker is a next-generation commercial processing system designed to optimize the counting, alignment, and stacking of tortillas, flatbreads, pitas, and other soft flatbread products within high-volume baking and packaging lines.
· Powered by advanced 3D vision inspection and adaptive robotic grippers, it achieves processing speeds of 200 pieces per minute with 100% counting accuracy. It automatically removes damaged products, ensuring only perfect items proceed to packaging. Its compact footprint (1.5m x 1m) allows for plug-and-play integration with existing ovens, conveyors, and packaging machines, creating a closed-loop automated workflow that reduces manual labor, product damage, and operational waste.
· Constructed with a stainless steel frame and food-grade materials, the system meets the rigorous hygiene standards required by global frozen food manufacturers, bakeries, fast-food chains, and retail packaging facilities.
 

Specifications	Parameters
Model	Dough Sheet Stacking Machine
Power consumption	Approx. 1.2 kW/h
Maximum stack weight	Up to 5 kg (standard model)
Operation mode	Electric only; no compressed air required
Dimensions	1.5 m (L) × 1 m (W)
Power supply	Standard industrial voltage
Counting accuracy	100% via laser sensor
Stacking speed	Up to 200 pieces per minute
Stack height	1 cm to 20 cm (adjustable)
Gripper system	Adaptive soft silicone pads
Frame material	Stainless steel
Changeover time	<3 minutes between flatbread types

Key Features and Benefits
1. High-Speed ​​Vision-Guided Stacking
· 3D camera vision system detects position, orientation, and thickness in real-time
· High-throughput stacking speeds of up to 200 pieces per minute
· Soft silicone grippers handle delicate crepes without tearing or deformation
· Supports crispy, soft, and filled varieties without compromising quality

2. Flexible Configuration and Rapid Product Changeover
· Adjustable stacking height: 1 cm – 20 cm; single or multi-layer stacking
· Quick-change tooling allows for crepe-type switching within 3 minutes
· Accommodates round and irregular shapes, including artisanal-style products
· Customizable layer settings to match retail and bulk packaging specifications

3. Precision Counting and Automated Quality Control
· Laser counting ensures 100% accuracy in inventory and portion control
· Automatic rejection mechanism removes defective, deformed, or damaged products
· Generates real-time production data for tracking, reporting, and process improvement

4. Easy Integration and Space Efficiency
· Compact design fits tight production lines; 1.5m x 1m footprint
· Adjustable conveyor height to match existing equipment
· Plug-and-play PLC compatibility for seamless line integration
· ERP system connectivity for comprehensive production visibility

5. Hygienic Design and Low Operating Costs
· Stainless steel construction and food-grade lubricants ensure hygiene compliance
· Removable components simplify daily cleaning and maintenance
· Self-diagnostic software alerts operators to minor issues early
· All-electric operation; no compressed air required; power consumption approx. 1.2 kW/h